SELECTION GUIDE C Y C L O N (R) B atte r y S elect i on G u i d e Table of Contents Company background EnerSys(R)..................................................................................................................... 3 Services and applications.......................................................................................... 3 Features and benefits................................................................................................ 5 Technical information Capacity as a function of temperature...................................................................... 7 State of charge........................................................................................................... 7 Storage time as a function of temperature................................................................ 7 Charging recommendations....................................................................................... 7 CYCLON(R) Battery Single Cells CYCLON(R) product family........................................................................................... 8 CYCLON(R) battery alternate configurations............................................................... 9 CYCLON(R) battery standard descriptions.................................................................. 9 CYCLON(R) battery Single Cell performance specifications..................................... 10 CYCLON(R) battery Single Cell standard assemblies............................................... 11 CYCLON(R) battery BC Single Cell performance specifications............................... 12 CYCLON(R) battery Single Cell mechanical specifications....................................... 13 CYCLON(R) battery BC Single Cell mechanical specifications................................. 13 CYCLON Battery Monobloc (R) 4V/6V Monobloc performance specifications......................................................... 14 4V/6V Monobloc standard assemblies.................................................................... 15 4V/6V Monobloc mechanical specifications............................................................ 16 Quick reference list Standard product listing........................................................................................... 17 2 EnerSys(R) Value-Added Services In addition to our manufacturing capability, EnerSys(R) is proud to provide its customers with the following services: Customised manufacturing design Battery recycling Online technical information Charging support Product testing On-site technical seminars Battery samples Application engineering Technical documentation Charger evaluation to determine compatibility with CYCLON(R) batteries Applications Batteries from the EnerSys "pure lead" family are used in a wide variety of standby and portable/ cyclic applications including those in: Telecommunications Electronics Uninterruptible power supplies Defence installations Wherever the world needs stored energy, EnerSys(R) is there. Powered by more than 100 years of expertise, EnerSys(R) is the world's largest industrial battery manufacturer, operating 21 facilities worldwide. Along with manufacturing and distributing a wide range of reserve power and motive power batteries, chargers, power equipment, and battery accessories, EnerSys provides unmatched aftermarket and customer support to its customers in over 100 countries worldwide. Aviation (may require appropriate agency certification/approval for installation in aircraft) Computer back-up Electric vehicles Medical equipment Solar power Rail Lawn and garden equipment Extreme temperature environments (-65C to +80C) for single cells CYCLON battery Single Cells and Monoblocs should be handled with care. Batteries are shipped without individual cell terminal protection and there is a risk of short circuit if not handled correctly. The EnerSys(R) plant in Warrensburg, Missouri covers 32,000 square feet and is situated on 33 acres. 3 Powerful design Resealable safety valve A 50-PSI vent lets gases escape, then automatically reseals, so there's no risk of excessive gas accumulation within the battery, or "dry out" failure from repeated recharges. Pure lead plates Made from 99.99% pure lead, CYCLON(R) battery plates are extremely thin, so they offer more surface area than conventional batteries - and far more power. AGM plate separator High-purity acid is absorbed right into the Absorbed Glass Mat (AGM) plate separators, so the CYCLON battery provides leak-proof operation in any position. Steel can enclosure The CYCLON battery's metal outer jacket offers extreme shock, vibration, temperature, and flammability protection. One-piece plastic cover Direct through-the-wall intercell connections One-piece plastic case 4 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 Features and Benefits Sealed pure-lead cells were invented by the Gates Corporation in 1973. The purity of the materials used is key to supporting the CYCLON(R) battery's performance benefits. A longer service life, meaning fewer replacements and the cost associated with it, combined with higher reliability and fewer system failures, result in a lower long-term cost of ownership to the end user or equipment owner. 5. Safety - Since CYCLON(R) battery Single Cells and Monoblocs emit minimal to no gassing under normal charging conditions they are safe for installation in offices, aircraft cabins, hospitals or any other environment occupied by human beings. Underwriters Laboratories (UL) recognises all CYCLON(R) cells and batteries as components. At high-rate and pulse discharges, EnerSys(R) CYCLON(R) batteries offer the best performance value when compared with competitive product in applications at less than 100 minutes of discharge. 6. Widest temperature range - Due to the products' strong construction and high vent pressures, these cells will maintain their performance and physical parameters in extreme conditions. At high temperatures, the chemical reaction in a battery that causes aging is accelerated. Pure lead technology resists that chemical reaction more effectively than alloyed lead, thus allowing a battery to have a longer service life. At high temperatures, when conventional lead batteries experience internal moisture loss from venting and case side wall distention, the CYCLON(R) Single Cell battery, with its steel can (jacket) and 50psi vent, does not experience these liferobbing conditions. CYCLON(R) batteries have twice the delivered capacity of conventional sealed-lead batteries at temperatures below -20C, offering unparalleled low-temperature performance. 2. Cycle life - Compared to competitive lead products (offering up to 200 full cycles), pure lead batteries provide 50% to 200% greater full cycle capability. CYCLON(R) batteries will deliver up to 300 cycles (100% DOD, C/5). And, because CYCLON(R) batteries incorporate a high vent-pressure design, EnerSys products experience no "dry out" failure mode from repeated recharges. Our batteries have thinner plates, and therefore greater plate surface area than conventional sealed-lead, thick plate batteries. As a result our batteries can reach a high state of charge in fast-charging applications in one-fourth the time of conventional, sealed-lead, thick-plate batteries. This is 50% to 100% overall better performance for your energy dollar. 3. Float life - Conventional sealed-lead batteries vary greatly in specified standby life: from three to six years at 20C, C/20. CYCLON(R) battery Single Cells, however, offer a ten-year design life at 25C, C/5, to 80% of rated capacity. At 20C, CYCLON(R) battery Single Cells offer a fifteen-year design life. 7.Rugged construction - Due to their strong external packaging and internal pure lead composition, EnerSys(R) products can withstand not only extreme temperatures but also harsh usage. What are the advantages of EnerSys(R) technology? 1. Power density - Per unit weight, the power provided by pure lead products offers the greatest high-rate power density for your energy budget. CYCLON(R) battery's greater volumetric power allows engineers to consider more energy-supporting features or design smaller, lighter packages. 4. High stable voltage delivery - The high stable voltage delivery of a pure lead battery results from its low internal resistance. The flat discharge voltage profile of our batteries, similar to nickel cadmium, combined with our products' low internal resistance, means our batteries are able to discharge and recharge their power more quickly and efficiently and offer greater application flexibility. The pure lead construction also gives more watts-per-unit weight at high discharge rates. CYCLON(R) battery Single Cells are available housed in cases constructed of UL 94V-0 flame retardant rated material. The CYCLON(R) battery Single Cell itself is in a metal jacket giving added flammability protection. CYCLON(R) batteries are shock and vibration resistant, designed to offer higher tolerance levels to meet demanding applications, including those in commercial and outdoor applications. The company's focus on battery-case integrity and high vent pressure, coupled with pure lead's low grid-corrosion rate, means CYCLON(R) battery cells and Monoblocs provide the longest service life possible. CYCLON(R) Battery Single Cell/Monobloc comparison chart Design ConstructionOperating range Voltages Single Cells 3 atm venting pressure Metal outer case & spiral construction -65C to +80C 2 volt cells Monobloc 0.5 atm venting pressure Plastic outer case & spiral construction -40C to +40C 4 & 6 volt units www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 5 The pure lead advantage CYCLON(R) single cells and monoblocs are classified as "non spillable batteries" and are excepted from comprehensive hazardous packaging requirements. When shipped from the point of manufacture the product complies with the relevant requirements of IATA and 49 CFR 173.159(d), specifically CYCLON(R) product has been tested and found to comply with IATA Packing instruction 806 and Special Provision A67. As such CYCLON(R) product does not have an assigned UN number and is not required to be shipped under a proper shipping name. When shipping CYCLON(R) product, all cells must be protected against short circuit and the outer packaging should be plainly and durably marked as "Non Spillable or Non Spillable Battery". This applies when product is repackaged at other locations. It is recommended that short circuit protection is continued to be applied when storing and handling CYCLON(R) product. Each plastic Monobloc consists of Single Cell elements, internally connected to provide a 4 or 6 volt unit. Monoblocs or Single Cells can be connected in series or parallel to achieve the required voltage or capacity. Monoblocs and Single Cells are supplied with spade terminals making electrical connections quick and easy. Additionally, EnerSys(R) products offer the highest vent pressure in the market. As a result, our batteries are more resistant to venting and dryout from continuous overcharge in standby applications. 8. Fastest recharge - EnerSys(R) pure lead chemistry allows our batteries and cells to offer the highest recharge efficiency of any sealed-lead battery on the market. With pure lead, you can achieve a 95% state of recharge in less than one hour - without loss of capacity or electrolyte using conventional constant-voltage charging techniques. Flexible charging options are possible with CYCLON(R) battery Single Cells and Monoblocs, as no current limit is required when using a constant voltage charger. 9. Orientation/placement/transport - Due to the products' mechanical design, CYCLON(R) batteries can be mounted and operated in any position, an attractive feature for less accessible areas. CYCLON(R) battery Single Cells offer UL 94V-0 flameretardant packaging, thus allowing the mounting of systems in sensitive areas and human environments. Plus, the unique and flexible 2-volt CYCLON(R) battery Single Cell allows you to design your system using an almost infinite number of packaging/design configurations. 6 www.enersys-emea.com CYCLON(R) battery Single Cells and Monoblocs have been tested and determined to be in compliance with the vibration and pressure differential tests contained in 49 CFR 173.159(d). Because CYCLON(R) battery Single Cells and Monoblocs are classified as "Nonspillable" and meet the conditions above, [from 173.159(d)] they do not have an assigned UN number nor do they require additional DOT hazard labeling. The regulation change effective September 1995, was to clarify and distinguish to shippers and transporters, all batteries that have been tested and determined to be in compliance with the DOT Hazardous Material Regulations, the International Civil Aeronautics Organisation (ICAO), and the International Air Transport Association (IATA) Packaging Instruction 806 and Special Provision A67, and therefore excepted from all other requirements of these regulations and classified as a "nonspillable battery". 10. Shelf life - Pure lead batteries have an extremely low self-discharge rate, thus providing extended storage capability while maintaining high state-of-charge levels for dependable operation. CYCLON(R) battery Single Cells and Monoblocs have a shelf life more than two times that of conventional lead batteries. To assure maximum reliability, EnerSys recommends that all stored cells/batteries be recharged (boost charged) once every 24 months or when the open circuit voltage drops to 2.00 volts per cell, whichever occurs earlier. Inventory should be checked more frequently if storage temperature regularly exceeds 25C. Publication No: EN-CYC-SG-004 - June 2014 Capacity as a function of temperature for CYCLON(R) Battery Single Cells & Monoblocs (use graph up to 40C for Monoblocs) State of charge for CYCLON(R) Battery Single Cells & Monoblocs Charging recommendations: Broadly speaking, a battery may be recharged using either a constant voltage (CV) charger or a constant current (CC) charger, or a modification of either or both of these. The exact regime chosen generally depends upon the time and economic constraints imposed by the system. Constant current charging is widely used in cyclic applications where a recharge must be accomplished in a relatively short time period. Constant voltage charging, where a single voltage level is applied across the battery terminals, is the most suitable method to recharge CYCLON(R) batteries. Depending on the CV charger's current limit, it is possible to recharge these batteries from a 100% discharged condition to better than 95% state of charge in less than one hour, using only the cyclic charge voltage. Constant voltage charging Constant voltage (CV) charging should be within the following ranges: Fast Chargers, Per cell: 2.40 to 2.45 volts @ 25C 12 volts: 14.40 to 14.70 volts @ 25C (for a maximum of 16-20 hours) In cyclic applications, where the battery is being significantly discharged at a frequency greater than once per week, the charge voltage should be a nominal value of 2.40 Volts per cell (VPC), but can range between 2.35 VPC and 2.45 VPC to maximise cycle life. Figure 5-2: CYCLON(R) Battery Storage Time Vs. Temperature Float Chargers, Per cell: 2.27 to 2.35 volts @ 25C 12 volts: 13.62 to 14.10 volts @ 25C Nominal float voltage is 2.27 VPC at 25C, but float voltage can range between 2.25 VPC (@25C) and 2.35 VPC (@25C) depending on the details of the application. Voltages nearer 2.35 VPC would be used in applications which are float in nature, but could have frequent discharges of significant Depth of Discharge (DOD). To avoid thermal runaway in warmer temperatures, and to improve charge acceptance in colder temperatures, the charger voltage should be compensated by approximately 3 millivolts per cell per degree Centigrade variance from 25C. This is a negative coefficient, with the voltage being lowered as the temperature increases, and vice versa. www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 7 There is no need to limit the inrush current to the battery during constant voltage charging. The low internal resistance of EnerSys(R) CYCLON(R) battery Single Cells and Monoblocs allows for large inrush current without damage. Most current waveforms are not pure DC nor are they pure sine waves. Therefore, consult the EnerSys(R) Application Support Department for assistance when evaluating the charger current waveforms for your specific application. Since not all of the charge returned is accepted to replenish the electro-chemical potential, a good rule of thumb to use is that the charge returned should be 105% to 110% of the capacity delivered on the previous discharge. A three-step 6-8 hour charge profile optimised for CYCLON(R) cells and batteries is available on request from the Technical Support Department of EnerSys(R). CYCLON(R) Battery Product Family (All capacities at 10 hr. rate 25C to 1.67Vpc) CYCLON(R) Battery 2V Single Cell: Internal res. of fully charged Products Capacity Part Monobloc Number m @ 25C Nominal short circuit current for Length Width charged cell mm mm DIMENSIONS Height mm Weight g Tabs mm D cell 2.5Ah 0810-0004 5.0 400A 34.3 61.2 68.1 178.0 4.75x0.64 DT cell 4.5Ah 0860-0004 5.0 400A 34.3 96.0 102.9 274.4 4.75x0.64 X cell 5.0Ah 0800-0004 3.5 570A 2.87 3.21 12.77 362.0 6.35x0.64 E cell 8.0Ah 0850-0004 3.0 665A 44.5 100.1 108.7 489.9 6.35x0.64 J cell 12.0Ah 0840-0004 2.5 800A 51.8 123.2 135.6 839.2 92x0.81 BC cell 25Ah 0820-0004 1.5 1335A 65.3 158.8 173.2 1669.2 M6 (-) and M8 (+) terminals CYCLON(R) Battery 4V Monoblocs: Internal res. of fully charged Products Capacity Part Monobloc Number m @ 25C Nominal short circuit current for Length Width charged cell mm mm DIMENSIONS Height mm Weight kg Tabs mm D cell 2.5Ah 0819-0010 10.0 400A 79.5 46.0 69.9 .80 4.75x0.64 X cell 5.0Ah 0809-0010 7.0 570A 96.5 53.8 76.7 1.62 6.35x0.64 E cell 8.0Ah 0859-0010 6.0 665A 96.8 54.1 101.6 2.11 6.35x0.64 Height mm Weight kg Tabs mm (R) CYCLON Battery 6V Monoblocs: Internal res. of fully charged Products Capacity Part Monobloc Number m @ 25C 8 Nominal short circuit current for Length Width charged cell mm mm DIMENSIONS D cell 2.5Ah 0819-0012 15.0 400A 113.8 46.0 69.9 .52 4.75x0.64 X cell 5.0Ah 0809-0012 10.0 570A 139.2 53.8 76.7 .98 6.35x0.64 E cell 8.0Ah 0859-0012 8.0 665A 139.2 54.1 101.6 1.43 6.35x0.64 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 CYCLON(R) Battery Single Cell CYCLON(R) battery standard descriptions CYCLON(R) battery cells are ideal for small ampere-hour applications up to 25Ah. The sealed-lead construction uses a starved-electrolyte system and a patented grid-alloy providing numerous advantages. Standard batteries are offered based on combinations of the previously described CYCLON(R) battery cells and are available in 6 and 12 volt configurations with capacities ranging from 2.5Ah to 25Ah. Battery Packages Rigid plastic cases or shrink wrap packaging are available. Rigid Plastic Cases are available for most designs in either flame-retardant ABS material, meeting UL 94V-0 flammability rating, or Styrene (available only in 2X3 D and X battery configurations). Some cases have mounting holes. Rigid plastic cases are recommended for applications in which the battery must withstand vibration, movement or extreme weather conditions. Alternative battery configurations Standard battery configurations are rectangular in overall shape. A sample of other possible configurations are illustrated below. These can be held together with tape (offering the lowest cost and minimum electrical and mechanical protection) or by shrink wrapping. The CYCLON(R) battery Single Cell can be custom configured in virtually an infinite number of designs. Shrink Wrap Shrink wrap packaging is less expensive and smaller in size and weight. A plastic extrusion insulates the battery top and keeps the cells in line. A heavy duty shrink sleeve holds the cells firmly in place. Shrink wrap packaging is recommended for applications in which the battery remains stationary. Battery Terminations for Single Cell and Monoblocs Tab/Stud Cell sizeDimensions Rectangular Rhomboid D DT X E J BC 4.75mm x 0.64mm 4.75mm x 0.64mm 6.35mm x 0.64mm 6.35mm x 0.64mm 7.92mm x 0.81mm 6mm post (negative) 8mm post (positive) Tab Adapters (D, DT, X, and E) Available to convert 4.75mm tabs to 6.35mm tabs, 0.81mm thick, and vice-versa. Nested Trapezoid BC Quick Disconnect Terminals AMP series 250 Faston terminals are available for BC batteries. Connection Terminations A wide variety of terminations are offered. For recommendations or to specify; contact your EnerSys(R) Territory Manager or battery assembler. Tubular www.enersys-emea.com Flat Pack Fusible Links Specify your requirement. Publication No: EN-CYC-SG-004 - June 2014 9 Lead Wires Stranded copper wire with insulation meeting UL1015 specifications (Red +, Black -). Standard leads extend 9 inches outside the battery pack. Ends are stripped and dipped in wax, which must be removed before use. Varying lead lengths and gauges are also available; please specify to your EnerSys(R) Territory Manager or battery assembler. Intercell Connections Standard Standard wire gauges are: D batteries DT batteries X batteries E batteries J batteries BC batteries D, DT, X and E batteries--welded tin-plated steel connector J batteries--soldered, stranded wire BC batteries--solid copper For vibration-prone applications 18AWG, UL1015 16AWG, UL1015 16AWG, UL1015 14AWG, UL1015 14AWG, UL1015 12AWG, UL1015 D, DT, X, E and J batteries--soldered, stranded wire BC batteries--braided copper straps UL - Underwriters Laboratories AWG - American Wire Gauge CYCLON(R) Battery Single Cell performance specifications Constant current discharge/amps to 1.67Vpc @ 25C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr D cell (2.5Ah) 14.8 8.1 5.9 3.4 1.9 1.4 .48 .32 .26 .13 DT cell (4.5Ah) 25.2 15.0 11.2 6.6 3.7 2.6 .85 .55 .45 .24 X cell (5.0Ah) 27.3 17.8 13.2 7.0 3.9 2.8 .96 .61 .50 .26 E cell (8.0Ah) 41.7 26.4 19.0 11.0 6.2 4.4 1.6 1.0 .81 .42 J cell (12.0Ah) 51.7 38.1 29.4 18.0 9.2 6.5 2.3 1.5 1.20 .66 Constant power discharge/watts per cell to 1.67Vpc @ 25C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr D cell (2.5Ah) 26.4 16.1 11.6 6.7 3.8 2.7 .94 .61 .50 .25 DT cell (4.5Ah) 45.0 28.1 21.0 12.5 7.1 5.1 1.7 1.1 .90 .46 X cell (5.0Ah) 45.4 31.9 23.9 13.9 7.8 5.6 1.9 1.2 1.0 .51 E cell (8.0Ah) 77.8 51.0 35.5 21.1 12.4 8.9 3.1 2.0 1.6 .85 J cell (12.0Ah) 90.4 68.4 53.4 31.6 18.3 13.2 4.7 3.0 2.3 1.3 Charging/Temperature/Life: TEMPERATURE RANGE CHARGING PER CELL Products Cyclic Float D, DT, X, E & J cell CV 2.40 - 2.45 CC* Storage & Charge discharge LIFE EXPECTANCY C/5 Cycle life 100% DOD CV 2.27-2.35 -65C to +80C -40C to -80C 300 CC* Float life at 25C (20C) 10 years (15 years) Maximum recommended storage time before recharge - 24 months @ 25C or 2.0Vpc, whichever is earlier Atmospheric pressure range - Vacuum to 8 atmospheres *Users planning to use CC should consult the EnerSys(R) Application Support Department. UL Recognised Component. Meets UL 1989 Caution: Batteries contain toxic materials (Pb and H2SO4) * Avoid short circuit * Do not charge in gas-tight container Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact your local EnerSys(R) Customer Service Department for details. 10 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 CYCLON(R) Battery Single Cell standard assemblies CYCLON(R) Battery 6 Volt 1x3 Shrink Wrap Product NumberDescription 0810-0102 0810-0103 0860-0102 0860-0103 0800-0102 0800-0103 0850-0102 0850-0103 2.5Ah D Dbl. Slot 2.5Ah D 4.5Ah DT Dbl. Slot 4.5Ah DT 5.0Ah X Dbl. Slot 5.0Ah X 8.0Ah E Dbl. Slot 8.0Ah E Length mm Width mm Height mm Weight kg Leads 102.9 102.9 102.9 102.9 133.4 133.4 133.4 133.4 37.6 37.6 37.6 37.6 47.5 47.5 47.5 47.5 67.6 67.6 102.4 102.4 79.2 79.2 106.4 106.4 .56 .57 .94 .95 1.13 1.14 1.58 1.60 Length mm Width mm Height mm Weight kg Leads 107.4 107.4 138.2 138.2 39.4 39.4 49.8 49.8 69.9 69.9 80.3 80.3 .60 .62 1.23 1.24 No Yes No Yes Length mm Width mm Height mm Weight kg Leads 102.9 102.9 102.9 102.9 133.4 133.4 133.4 133.4 71.6 71.6 71.6 71.6 93.5 93.5 93.5 93.5 67.8 67.8 102.4 102.4 79.5 79.5 106.4 106.4 1.13 1.14 1.76 1.77 2.24 2.26 3.05 3.07 No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes CYCLON(R) Battery 6 Volt 1x3 ABS Case Product NumberDescription 0810-0011 0810-0077 0800-0011 0800-0071 2.5Ah D Dbl. Slot 2.5Ah D Sing. Slot 5.0Ah X Dbl. Slot 5.0Ah X Sing. Slot CYCLON(R) Battery 12 Volt 2x3 Shrink Wrap Product NumberDescription 0810-0114 0810-0115 0860-0114 0860-0115 0800-0114 0800-0115 0850-0114 0850-0115 2.5Ah D Dbl. Slot 2.5Ah D 4.5Ah DT Dbl. Slot 4.5Ah DT 5.0Ah X Dbl. Slot 5.0Ah X 8.0Ah E Dbl. Slot 8.0Ah E CYCLON(R) Battery 12 Volt 2x3 ABS and Styrene Cases Product NumberDescription 0810-0008 0810-0067* 0800-0008 0800-0047* 2.5Ah D Dbl. Slot 2.5Ah D (Styrene) 5.0Ah X Dbl. Slot 5.0Ah X (Styrene) Length mm Width mm Height mm Weight kg Leads 107.4 107.4 138.2 138.2 73.2 75.4 94.0 94.0 69.1 69.3 79.8 81.0 1.22 1.19 2.42 2.37 No Yes No Yes Length mm Width mm Height mm Weight kg Leads 205.2 205.2 205.2 205.2 266.2 266.2 266.2 266.2 37.6 37.6 37.6 37.6 47.5 47.5 47.5 47.5 67.6 67.6 102.4 102.4 79.2 79.2 106.4 106.4 1.13 1.14 1.76 1.77 2.27 2.28 3.05 3.07 No Yes No Yes No Yes No Yes Length mm Width mm Height mm Weight kg Leads 209.6 209.6 270.8 270.8 39.4 39.4 49.8 49.8 69.6 69.6 80.0 80.0 1.24 1.25 2.36 2.38 No Yes No Yes CYCLON(R) Battery 12 Volt 1x6 Shrink Wrap Product NumberDescription 0810-0108 0810-0109 0860-0108 0860-0109 0800-0108 0800-0109 0850-0108 0850-0109 2.5Ah D Dbl. Slot 2.5Ah D 4.5Ah DT Dbl. Slot 4.5Ah DT 5.0Ah X Dbl. Slot 5.0Ah X 8.0Ah E Dbl. Slot 8.0Ah E CYCLON(R) Battery 12 Volt 1x6 ABS Case Product NumberDescription 0810-0016 0810-0075 0800-0016 0800-0072 2.5Ah D Dbl. Slot 2.5Ah D Sing. Slot 5.0Ah X Dbl. Slot 5.0Ah X Sing. Slot All dimensions, excluding weight, are maximum *Due to special assembly, consult your local EnerSys(R) Customer Service Department for availability. www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 11 CYCLON(R) Battery BC Single Cell performance specifications Constant current discharge/amps to 1.67Vpc @ 25C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr BC cell (2.5Ah) 118.3 72.8 54.3 32.2 19.3 14.0 4.85 3.14 2.55 1.33 Constant current discharge/watts per cell to 1.67Vpc @ 25C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr BC cell (2.5Ah) 197.3 142.4 105.5 63.5 36.8 25.6 9.20 6.04 4.95 2.60 Charging/Temperature/Life: TEMPERATURE RANGE CHARGING PER CELL Products Cyclic Float BC cell (2.5Ah) CV 2.40 - 2.45 CC* Storage & Charge discharge LIFE EXPECTANCY C/5 Cycle life 100% DOD Float life at 25C (20C) CV 2.27-2.35 -65C to +80C -40C to +80C 300 CC* 10 years (15 years) Maximum recommended storage time before recharge - 24 months @ 25C or 2.0Vpc, whichever is earlier Atmospheric pressure range - Vacuum to 8 atmospheres Mounting - Terminal torque must not exceed 3.95 Nm *Users planning to use CC should consult the EnerSys(R) Application Support Department CYCLON(R) Battery 12 Volt 2x3 25.0Ah Case Product NumberDescription Length mm Width mm Height mm Weight kg Leads 0820-2018 BC Double Slot, Copper Straps 204.5 138.4 184.2 10.4 Yes 0820-0020 BC Double Slot, Copper Straps 204.5 138.4 184.2 10.4 No All dimensions, excluding weight, are maximum UL Recognised Component. Meets UL 1989 Caution: Batteries contain toxic materials (Pb and H2SO4) * Avoid short circuit * Do not charge in gas-tight container Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact your local EnerSys(R) Customer Service Department for details. 12 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 CYCLON(R) Battery Single Cell mechanical specifications (E, G, H & J - Maximum) DIMENSIONS Products A mm B mm CD E mm mm F mm G mm HI mm mm J mm Weight gm D cell 6.9 13.0 4.75 22 6.9 0.64 61.2 1.3 3.3 34.3 178.0 DT cell 6.9 13.0 4.75 22 6.9 0.64 96.0 1.3 3.3 34.3 274.4 X cell 7.4 15.5 6.35 22 8.6 0.64 72.9 1.5 3.6 44.5 362.0 E cell 7.4 15.5 6.35 22 8.6 0.64 100.1 1.5 3.6 44.5 489.9 J cell 8.1 18.8 7.92 22 12.4 0.81 123.2 1.3 3.8 51.8 839.2 CYCLON(R) Battery BC Single Cell mechanical specifications (F, G & I - Maximum) DIMENSIONS Products A mm B CD mm mm E mm F mm G mm HI mm mm BC cell 16.5 33.0 5.6 158.8 1.5 3.3 22 14.5 65.3 Weight kg 1.67 For CYCLON(R) Battery Single Cell constant current (CC) discharge and constant power (CP) discharge information, please refer to the CYCLON(R) Application Manual Appendix A, Figure A-1 and Figure A-2, respectively. www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 13 CYCLON(R) Battery 4V/6V Monobloc performance specifications 4V & 6V Constant current discharge/amps to 1.67Vpc @ 25C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr D cell (2.5Ah) 14.3 8.1 5.9 3.4 1.9 1.4 .48 .32 .26 .13 X cell (5.0Ah) 28.9 18.1 13.5 7.1 4.0 2.8 1.0 .61 .52 .26 E cell (8.0Ah) 41.7 26.4 19.0 11.0 6.2 4.4 1.6 1.0 .81 .42 4V & 6V Constant power discharge/watts per cell to 1.67Vpc @ 25C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr D cell (2.5Ah) 25.3 15.9 11.7 6.8 3.8 2.7 .93 .60 .49 .25 X cell (5.0Ah) 48.8 32.3 24.2 13.8 7.8 5.6 2.0 1.2 1.0 .52 E cell (8.0Ah) 77.8 51.0 35.5 21.1 12.4 8.9 3.1 2.0 1.7 .85 Charging/Temperature/Life CHARGING PER CELL TEMPERATURE RANGE Products Cyclic Float Storage, discharge & charge Safety pressure relief valve LIFE EXPECTANCY C/5 Cycle life 100% DOD Float life at 25C (20C) 4V D, X, & E Monobloc CV 4.80 - 4.90 CC* CV 4.54-4.70 -40C to +40C 8 psi 300 CC* Up to 8 yrs (Up to 8 yrs) 6V D, X, & E Monobloc CV 7.20 - 7.35 CC* CV 6.81-7.05 -40C to +40C 8 psi 300 CC* Up to 8 yrs (Up to 8 yrs) Maximum recommended storage time before recharge - 24 months @ 25C or 2.0Vpc, whichever is earlier Atmospheric pressure range - Vacuum to 2 atmospheres Mounting - Each Monobloc is equipped with mounting holes in the cover. The tightening torque for mounting the Monobloc is 2.83 Nm. When using 4 mounting bolts, small spacers (washers) 1 to 3 mm thick should be placed between the battery and the mounting surface to prevent bowing or stressing the battery case. *Users planning to use CC should consult the EnerSys(R) Application Support Department. UL Recognised Component. Meets UL 1989 Caution: Batteries contain toxic materials (Pb and H2SO4) * Avoid short circuit * Do not charge in gas-tight container Sealed-lead rechargeable battery must be recycled or disposed of properly. Contact your local EnerSys(R) Customer Service Department for details." 14 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 CYCLON(R) Battery 4V/6V Monobloc standard assemblies CYCLON(R) Battery 4 Volt Monoblocs Product NumberDescription Length mm Width mm Height mm Weight kg 0819-0010 4V, 2.5Ah Monobloc 79.5 46.0 69.9 .36 0809-0010 4V, 5.0Ah Monobloc 96.5 53.8 76.7 .74 0859-0010 4V, 8.0Ah Monobloc 96.8 54.1 101.6 .96 Product NumberDescription Length mm Width mm Height mm Weight kg 0819-0012 6V, 2.5Ah Monobloc 113.8 46.0 69.9 .52 0809-0012 6V, 5.0Ah Monobloc 139.2 53.8 76.7 .98 0859-0012 6V, 8.0Ah Monobloc 139.2 54.1 101.6 1.43 Width mm Height mm Weight kg CYCLON(R) Battery 6 Volt Monoblocs CYCLON(R) Battery 12 Volt 2x3 Monoblocs Product NumberDescription Length mm 0819-0020 12V, 2.5Ah, 2x3 113.8 89.4 70.4 1.04 0809-0020 12V, 5.0Ah, 2x3 139.2 106.2 77.2 1.96 0859-0020 12V, 8.0Ah, 2x3 139.2 106.2 102.1 2.86 CYCLON(R) Battery 12 Volt 1x6 Monoblocs Product NumberDescription Length mm Width mm Height mm Weight kg 0819-0016 12V, 2.5Ah, 1x6 224.5 46.0 70.4 1.04 0809-0016 12V, 5.0Ah, 1x6 276.4 53.8 77.2 1.96 0859-0016 12V, 8.0Ah, 1x6 276.4 54.1 102.1 2.86 All dimensions, excluding weight, are maximums www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 15 CYCLON(R) Battery 4V Monobloc mechanical specifications (A, B & C - maximum) DIMENSIONS Products A mm B mm CD mm mm E mm Weight kg Tabs mm D Monobloc 69.9 79.5 46.0 15.5 31.2 .36 4.75x0.64 X Monobloc 76.7 96.5 53.8 18.5 36.8 .74 6.35x0.64 E Monobloc 101.6 96.8 54.1 18.5 36.8 .96 6.35x0.64 CYCLON(R) Battery 6V Monobloc mechanical specifications (A, B & C - maximum) DIMENSIONS Products A mm D Monobloc 69.9 X Monobloc E Monobloc B mm CD mm mm E mm F kg G mm Weight kg Tabs mm 113.8 46.0 15.5 31.2 33.8 17.0 .52.187x.025 4.75x0.64 76.7 139.2 53.8 18.5 36.8 43.4 21.8 .98.250x.025 6.35x0.64 101.6 139.2 54.1 18.5 36.8 43.4 21.8 1.43.25x.025 6.35x0.64 D Monobloc X & E Monobloc For CYCLON(R) Battery 4V/6V Monobloc constant current (CC) discharge and constant power (CP) discharge information, please refer to the CYCLON(R) Application Manual Appendix A, Figure A-3 and Figure A-4, respectively. 16 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 EnerSys(R) standard product list SINGLE CELL (sc) PART NUMBERDESCRIPTION VOLTAGE 10 Hr RATE 0810-0004 D Single Cell (Dsc) 2V 2.5Ah PERFORMANCE SPECIFICATIONS MECHANICAL SPECIFICATIONS Page 10 Page 13 0860-0004 DT Single Cell (DTsc) 2V 4.5Ah Page 10 Page 13 0800-0004 X Single Cell (Xsc) 2V 5.0Ah Page 10 Page 13 0850-0004 E Single Cell (Esc) 2V 8.0Ah Page 10 Page 13 0840-0004 J Single Cell (Jsc) 2V 12.0Ah Page 10 Page 13 0820-0004 BC Single Cell (BCsc) 2V 25.0Ah Page 12 Page 13 SINGLE CELL STANDARD BATTERY DESIGNS PART NUMBERDESCRIPTION VOLTAGE 10 Hr RATE PERFORMANCE SPECIFICATIONS MECHANICAL SPECIFICATIONS 0810-0102 1x3 Dsc, double slot, shrink wrap 6V 2.5Ah Page 10 Page 11 0810-0103 1x3 Dsc, shrink wrap, leads 6V 2.5Ah Page 10 Page 11 0810-0011 1x3 Dsc, double slot, ABS case 6V 2.5Ah Page 10 Page 11 0810-0077 1x3 Dsc, single slot, ABS case, leads 6V 2.5Ah Page 10 Page 11 0860-0102 1x3 DTsc, double slot, shrink wrap 6V 4.5Ah Page 10 Page 11 0860-0103 1x3 DTsc, shrink wrap, leads 6V 4.5Ah Page 10 Page 11 0800-0102 1x3 Xsc, double slot, shrink wrap 6V 5.0Ah Page 10 Page 11 0800-0103 1x3 Xsc, shrink wrap, leads 6V 5.0Ah Page 10 Page 11 0800-0011 1x3 Xsc, double slot, ABS case 6V 5.0Ah Page 10 Page 11 0800-0071 1x3 Xsc, single slot, ABS case, leads 6V 5.0Ah Page 10 Page 11 0850-0102 1x3 Esc, double slot, shrink wrap 6V 8.0Ah Page 10 Page 11 0850-0103 1x3 Esc, shrink wrap, leads 6V 8.0Ah Page 10 Page 11 0810-0108 1x6 Dsc, double slot, shrink wrap 12V 2.5Ah Page 10 Page 11 0810-0109 1x6 Dsc, shrink wrap, leads 12V 2.5Ah Page 10 Page 11 0810-0016 1x6 Dsc, double slot, ABS case 12V 2.5Ah Page 10 Page 11 0810-0075 1x6 Dsc, single slot, ABS case, leads 12V 2.5Ah Page 10 Page 11 0810-0114 2x3 Dsc, double slot, shrink wrap 12V 2.5Ah Page 10 Page 11 0810-0115 2x3 Dsc, shrink wrap, leads 12V 2.5Ah Page 10 Page 11 0810-0008 2x3 Dsc, double slot, ABS case 12V 2.5Ah Page 10 Page 11 0810-0067* 2x3 Dsc, Styrene case, leads 12V 2.5Ah Page 10 Page 11 0860-0108 1x6 DTsc, double slot, shrink wrap 12V 4.5Ah Page 10 Page 11 0860-0109 1x6 DTsc, shrink wrap, leads 12V 4.5Ah Page 10 Page 11 0860-0114 2x3 DTsc, double slot, shrink wrap 12V 4.5Ah Page 10 Page 11 0860-0115 2x3 DTsc, shrink wrap, leads 12V 4.5Ah Page 10 Page 11 0800-0108 1x6 Xsc, double slot, shrink wrap 12V 5.0Ah Page 10 Page 11 0800-0109 1x6 Xsc, shrink wrap, leads 12V 5.0Ah Page 10 Page 11 0800-0016 1x6 Xsc, double slot, ABS case 12V 5.0Ah Page 10 Page 11 0800-0072 1x6 Xsc, single slot, ABS case, leads 12V 5.0Ah Page 10 Page 11 0800-0114 2x3 Xsc, double slot, shrink wrap 12V 5.0Ah Page 10 Page 11 0800-0115 2x3 Xsc, shrink wrap, leads 12V 5.0Ah Page 10 Page 11 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 17 SINGLE CELL STANDARD BATTERY DESIGNS (continued) PART DESCRIPTION VOLTAGE NUMBER 10 Hr RATE SPECIFICATIONS PERFORMANCE SPECIFICATIONS MECHANICAL 0800-0008 2x3 Xsc, double slot, ABS case 12V 5.0Ah Page 10 Page 11 0800-0047* 2x3 Xsc, Styrene case, leads 12V 5.0Ah Page 10 Page 11 0850-0108 1x6 Esc, double slot, shrink wrap 12V 8.0Ah Page 10 Page 11 0850-0109 1x6 Esc, shrink wrap, leads 12V 8.0Ah Page 10 Page 11 0850-0114 2x3 Esc, double slot, shrink wrap 12V 8.0Ah Page 10 Page 11 0850-0115 2x3 Esc, shrink wrap, leads 12V 8.0Ah Page 10 Page 11 0820-0030 2x3 BCsc, double slot, copper strap 12V 25.0Ah Page 12 Page 12 PERFORMANCE SPECIFICATIONS MECHANICAL SPECIFICATIONS MONOBLOC (mb) PART DESCRIPTION VOLTAGE 10 Hr RATE NUMBER 0819-0010 D Monobloc (Dmb) 4V 2.5Ah Page 14 Page 16 0809-0010 X Monobloc (Xmb) 4V 5.0Ah Page 14 Page 16 0859-0010 E Monobloc (Emb) 4V 8.0Ah Page 14 Page 16 0819-0012 D Monobloc (Dmb) 6V 2.5Ah Page 14 Page 16 0809-0012 X Monobloc (Xmb) 6V 5.0Ah Page 14 Page 16 0859-0012 E Monobloc (Emb) 6V 8.0Ah Page 14 Page 16 PERFORMANCE SPECIFICATIONS MECHANICAL SPECIFICATIONS MONOBLOC STANDARD BATTERY DESIGNS PART DESCRIPTION VOLTAGE 10 Hr RATE NUMBER 0819-0016 1x6 Dmb 12V 2.5Ah Page 14 Page 15 0819-0030 2x3 Dmb 12V 2.5Ah Page 14 Page 15 0809-0016 1x6 Xmb 12V 5.0Ah Page 14 Page 15 0809-0030 2x3 Xmb 12V 5.0Ah Page 14 Page 15 0859-0016 1x6 Emb 12V 8.0Ah Page 14 Page 15 0859-0030 2x3 Emb 12V 8.0Ah Page 14 Page 15 CAPACITY RATINGS BASED ON END OF DISCHARGE VOLTAGE OF 1.67 VOLTS/CELL AT 25C *Due to special assembly, consult your local EnerSys(R) Customer Service Department for availability 18 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 www.enersys-emea.com Publication No: EN-CYC-SG-004 - June 2014 19 EnerSys EMEA EH Europe GmbH Lowenstrasse 32 8001 Zurich Switzerland EnerSys Asia 152 Beach Road Gateway East Building Level 11 189721 Singapore Tel: +65 6508 1780 Distributed by: (c) 2014 EnerSys. All rights reserved. Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted. Publication No. EN-CYC-SG-004 June 2014 - Subject to revision without prior notice. E.&O.E. www.enersys-emea.com EnerSys World Headquarters 2366 Bernville Road Reading, PA 19605 USA Tel: +1 610 208 1991 +1 800 538 3627 Fax: +1 610 372 8613